項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

    1   CH11512    1   CH11512    CYL 蓋 ASSY                       

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

    2   CH11353    1   CH11353    密封墊 - 搖臂室蓋       

    3   CH10955    15  CH10955              

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

    1   T401471    1   T401471    曲軸組合         

    1   CH11521    1   CH11521    曲軸組合         

    6   CH11379    1   CH11379    密封墊 -前油封          

    7   KRP3122    1   KRP3122    曲軸瓦       

    7   KRP3118    1   KRP3122    曲軸瓦       

    (7) KRP3116/025   1   KRP3116/025   曲軸瓦 -U/S         

    (7) KRP3116/050   1   KRP3116/050   曲軸瓦 -U/S         

    (7) KRP3117/025   1   KRP3117/025   曲軸瓦 -U/S         

    (7) KRP3117/050   1   KRP3117/050   曲軸瓦 -U/S         

    (7) CV11001    1   CV11001    要點(diǎn)殼軸承        (-)0.63 MM

    (7) CV11002    1   CV11002    要點(diǎn)殼軸承        (-)0.127 MM

    (7) CV11003    1   CV11003    要點(diǎn)殼軸承        (+)0.63 MM

    (7) CV11004    1   CV11004    要點(diǎn)殼軸承        (+-)0.63 MM

    8   KRP3206    1   KRP3206    止推片       

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

    2      1      曲軸         

    3   CH10652    1   CH10652    銷        

    4   CH10653    1   CH10653    合釘         

    5   CH12793    1   CH12793    曲軸傳動(dòng)機(jī)構(gòu)            

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

    1   CH11552    1   CH11552    堵塞蓋       

    2   CH10310    1   CH10310    密封墊       

    3   CH11554    3   CH11554    螺拴         

    4   CH10100    3   CH10100    墊圈         

    5   CH10539    2   CH10539    堵塞蓋       

    6   T400196    2   T400196    密封墊       

    7   CH10538    2   CH10538    螺拴         

    8   CH10255    2   CH10255    墊圈         

    9   CH11895    2   CH11895    螺拴         

    10  CH10255    2   CH10255    墊圈         

    11     1      堵塞蓋       

    12  CH11560    1   CH11560    密封墊       

    13  CH10815    2   CH10815    螺拴         

    14  CH10255    2   CH10255    墊圈         

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

       CH10567    1   CH10567    螺拴         

    1   CH10594    1   CH10594    承接器       

    2   CH10581    1   CH10581    扣環(huán)         

    3   CH10004    2   CH10004    滾珠軸承         

    4   CH10592    1   CH10592    燃料噴射泵傳動(dòng)機(jī)構(gòu)         

    5   CH10583    3   CH10583    螺拴         

    5   CH10541    4   CH10255    墊圈         

    6   CH10593    3   CH10593    墊圈         

    7   CH10550    3   CH10550    螺拴         

    8   CH10255    4   CH10255    墊圈         

    9   CH10590    1   CH10590    密封O型圈       

    10  CH10798    1   CH10798    螺帽         

    11  CH12764    1   CH12764    圖釘             

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

    1   CH12695    3   CH12695    搖桿軸       

    1   CH10685    3   CH12695    搖桿軸       

    2   T400223    12  T400223    搖臂組合         

    2   CH11165    12  T400223    搖臂組合         

    3   CH12701    12  CH12701    螺旋          

    3   CH11162    12  檢查歷史   螺旋         

    3   CH11916    12  檢查歷史   螺旋         

    4   T400403    12  T400403    螺帽         

    4   CH10688    12  T400403    螺帽         

    4   CH12697    12  T400403    螺帽         

    5   CH10229    12  CH10229    密封O型圈       

    6   CH12702    12  CH12702    樞        

    6   CH10689    12  CH12702    鈕扣         

    6   CH12510    12  CH12702    樞        

    7   CH12831    12  CH12831    結(jié)軸塊       

    7   CH10680    12  CH12831    結(jié)軸         

    8   T400224    6   T400224    搖臂組合         

    8   CH11161    6   T400224    搖臂組合         

    8   CH12698    6   T400224    搖臂組合         

    9   CH11076    6   CH11076    螺旋         

    10  CH11077    6   CH11077    螺帽         

    11  CH11079    6   CH11079    密封O型圈       

    12  CH11078    6   CH11078    鈕扣         

    13  CH10566    4   CH10566    螺拴  

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

    1   CH11526    1   CH11526    惰輪傳動(dòng)機(jī)構(gòu)        

    1   CH10963    1   CH10963    惰輪傳動(dòng)機(jī)構(gòu)        

    2   CH10876    1   CH10876    螺木樁       

    3   CH10611    5   CH10611    螺拴         

    4   CH10619    1   CH10619    推力板       

    5   CH10621    4   CH10621    螺拴         

    6   CH10622    1   CH10622    油泵傳動(dòng)機(jī)構(gòu)        

    7   CH10005    1   CH10005    半圓鍵       

    8   CH10609    1   CH10609    螺拴         

    9   CH10610    1   CH10610    墊圈         

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

    1   T400235    1   T400235    凸輪軸傳動(dòng)機(jī)構(gòu)          

    1   CH10910    1   T400235    凸輪軸傳動(dòng)機(jī)構(gòu)          

    7   CH10616    6   CH10616    螺拴         

    8   CH10617    1   CH10617    推力板       

    9   CH10618    3   CH10618    螺拴         

    10  CH10625    1   CH10625    密封墊       

    11  CH10620    1   CH10620    密封O型圈       

    12  CH10612    1   CH10612    密封O型圈       

    13  CH10627    1   CH10627    承接器           

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

    1   CH10635    1   CH10635    惰輪傳動(dòng)機(jī)構(gòu)        

    2   CH10623    1   CH10623    螺木樁       

    3   CH10614    1   CH10614    推力板       

    4   CH10621    3   CH10621    螺拴         

    5   CH10609    1   CH10609    螺拴         

    6   CH10615    1   CH10615    墊圈         

    7   CH10615    5   CH10615    墊圈         

    8   CH10290    5   CH10798    螺帽                

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

    1   CH11399    1   CH11399    汽缸蓋組合       

    1   CH11399    1   CH11399    汽缸蓋組合       

    1   CH11399    1   CH11399    汽缸蓋組合       

    (1) CH11399    1   CH11399    汽缸蓋裝備 -EXCH        

    (1) CH11399    1   CH11399    汽缸蓋裝備 -EXCH        

    (1) CH11399    1   CH11399    汽缸蓋裝備 -EXCH           

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

       CH10708    6   CH10708    套筒         

    1      1      密封墊 - 汽缸蓋         

    2   CH10712    16  CH10712    螺拴         

    3   CH10711    16  CH10711    墊圈         

    4   CH10713    10  CH10713    螺拴         

    5   CH10711    10  CH10711    墊圈         

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

    1   CH11520    1   CH11520    凸輪軸       

    2   CH10587    1   CH10587    密封O型圈       

    3   CH10588    1   CH10588    端蓋         

    4   CH10589    3   CH10589    公制的螺旋       

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

       CH10657    2   CH10657    密封O型圈       

       CH10663    1   CH10663    栓塞         

    1   CH10662    1   CH10662    間隔器       

    1   CH11398    1   CH11398    密封墊       

    2      1      密封墊       

    3      1      密封墊       

    4   CH10661    1   CH10661    合釘         

    5   CH10656    1   CH10656    合釘         

    6   CH10659    1   CH10659    合釘         

    7   CH10660    1   CH10660    密封O型圈       

    8   CH10221    5   CH10221    栓塞         

    9   CH10568    2   CH11963    栓塞         

    10  CH10664    1   CH10664    栓塞          

    11  CH10667    1   CH10667    密封O型圈       

    12  CH10658    2   CH10658    合釘         

    13  T400206    2   T400206    栓塞         

    13  CH10666    2   CH10666    栓塞  

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

    1   T400909    1   T400909    曲軸箱       

    6   CH12742    6   CH12742    缸套 - 壓八配合         

    7   CH10673    6   CH10673    帶        

    8   CH11654    6   CH11654    密封墊 -油       

    9   CH11656    6   CH11656    密封墊 -油       

    10  CH11656    6   CH11656    密封墊 -油          

配件號(hào)碼           新件號(hào)   描述  

    2      1      缸體         

    3      1      軸承蓋       

    4   T400209    14  T400209    螺拴         

    5   CH10672    14  CH10672    墊圈             

       Item Parts No. Qty. Latest Part No.       Description     Cut Out   Cut In     Comment

       1     CH11507 6     CH11507 CON ROD ASSEMBLY              

       6     KRP3022       1     KRP3022       BIG END BEARING KIT                  

       (6)   KRP3016/064 1     KRP3016/064 BIG END BRG KIT - U/S                 

       (6)   KRP3016/127 1     KRP3016/127 BIG END BRG KIT - U/S                 

    項(xiàng)目   零配件號(hào)碼         新件號(hào)   描述  

    1   CH12344    6   CH12344    活塞冷卻噴咀        

    1   CH12344    6   CH12344    活塞冷卻噴咀        

    1   T400197    6   T400197    活塞冷卻噴咀        

    2   CH10600    6   CH10600    螺拴         

    2   CH11468    6   CH10600    螺拴             

Engine fluids

Fuel specification

Diesel fuel must conform to one of thes e specifications:

ASTM D975 No 1-D or No 2-D

BS 2869: Part 2 1998 Class A2

BS EN 590 1997

General fuel requirements are: Maximum sulphur content 0.2%; minimum Cetane number 45.

Fuel cleanliness

5

The modern, high pressure fuel injection system used on the 2800 Series engine requires a high level of fuel

cleanliness to ensure correct operation and reliability.

The fuel must conform to all aspects of the ASTM D975 specification, but in particular to the requirement for

number 2-D to have less than 0.05% water and sediment. The fuel s hould also be free from biological growth.

If biological growth is suspec ted, c ontact Perkins to discuss a suitable measurement and course of action. For

long term storage of fuel, the recommendations given in ASTM D975 must be followed where appropriate.

The use of fuels which do not conform to the above standards can cause: difficulty with starting, poor

combustion, deposits in the fuel injectors or combustion chamber, reduced servic e life of the fuel system and

filters, reduced engine life and c ould affect the warranty. Further details can be obtained from the Perkins Help

Desk.

Coolant

The coolant approved and recommended for use in 2800 Series is POWERPART ELC (Extended Life

Coolant). This coolant is pre-mix ed and is available in 25 litre (5.5 UK gallon) containers part number

21820181.

There are many benefits  for the use of POWERPART ELC coolant.

POWERPART ELC (Extended Life Coolant) uses virtually non-depleting corrosion inhibitors for maximum

protection for the six basic metal alloys: aluminium, brass, c ast iron, copper, solder and steel.

It has a service life of 3000 service hours or 3 years which ever is sooner.

Pre-mixed to the correct strength for optimum protection.

Provides protection to a freezing point of -37 °C (-34 °F).

Provides additional protection against boiling to 106 ° C (223 °F).

Caution: If the recommended coolant and procedures are not used, Perkins Engines Company Limited cannot

be held responsible for damage caused by frost or corrosion, or for loss of cooling efficiency.

Notes:

POWERPART ELC (Extended Life Coolant) must not be mixed with other products or further diluted.

If frost protection is not necessary, it is  still rec ommended to use the pre-mixed POWERPART ELC

(Extended Life Coolant) becaus e this gives a protection against corrosion and cavitation erosion.

Before changing to POWERPART ELC (Extended Life Coolant) it is important that the cooling system is

drained and cleaned. For draining and cleaning the cooling system refer to the relev ant User’s Handbook

for the engine.

If required a safety data sheet is available on POWERPART ELC (Extended Life Coolant), please contact

Perkins Help Desk: Fax + 44 (0) 161 776 5100 or Email: specs_help@ perkins.com.

User’s Handbook, TPD1516E, Issue 1

51

This document has been printed from SPI². Not for Resale

5

Water quality

2800 Series

Soft water means de-ionised water, distilled water, rain water or water from a mains supply which has the

following requirements:

Chlorides - 40 mg/l max, sulphates - 100 mg/l max, total hardness 170 mg/l max, total solids 340 mg/l max and

pH of 5.5 to 9.0.

If in doubt consult the local water treatment and supply company.

If soft water is not used, the coolant sy stem may be affected by the formation of hard deposits which can cause

the engine to overheat. This is especially important for engines which have coolant added frequently.

The use of products which are not approv ed for the coolant sy stem may cause serious problems. Coolant

mixtures with insufficient corrosion inhibitor can cause erosion and/or corrosion of coolant system

components.

Lubricating oil specification

The lubricating oil used in the 2806 engine must be a 15W40 oil which conforms to the API CG-4 specification

as a minimum. Oil produced to the higher specification, API CH-4, has greater soot handling capability and

wear resistance leading to longer engine life.

The rec ommendation is that API CH-4 is the preferred oil but API CG-4 is an acceptable alternative.

Oil change period is 500 hours where fuel sulphur is less than 0.2%. Use of fuels having a higher sulphur level

than this will reduce the oil life, which will have to be determined by oil analysis conduc ted by the customer

and a reputable analysis service.

Warranty

The engine must be operated with the approved fuel, lubricant and coolant, and maintained in accordance with

the service schedule or the warranty can become invalid.

52

User’s Handbook, TPD1516E, Issue 1

This document has been printed from SPI². Not for Resale

Fault diagnosis

Problems and possible causes

6

Problem

User’s Handbook, TPD1516E, Issue1

53

This document has been printed from SPI². Not for Resale

6

List of possible causes

1  Battery capacity low.

2  Bad electrical connections.

3  Fault in starter motor.

4  Wrong grade of lubricating oil.

5  Starter motor turns engine too slowly.

6  Fuel tank empty.

7  Fault in stop control.

8  Restriction in a fuel pipe.

9  Fault in fuel lift pump.

10  Dirty fuel filter element.

11  Restriction in air induction system.

12  Air in fuel sys tem.

13  Fault in fuel injectors or fuel injectors of an incorrect type.

14  Cold start system used incorrectly.

15  Fault in cold start system.

16  Restriction in fuel tank vent.

17  Wrong type or grade of fuel used.

18  Restricted movement of engine speed control (not applicable to 2800 series engines).

19  Restriction in exhaust pipe.

20  Engine temperature is too high.

21  Engine temperature is too low.

22  Incorrect valve tip clearances.

23  Too much oil or oil of the wrong type is us ed in wet type air cleaner, if one is fitted.

24  Not enough lubricating oil in sump.

25  Defective gauge.

26  Dirty lubricating oil filter element.

27  Fan damaged.

28  Fault in engine mounting or flywheel housing.

29  Too much lubricating oil in sump.

30  Restriction in air or water passages of radiator.

31  Restriction in breather pipe.

32  Insufficient coolant in system.

33  Vacuum pipe leak or fault in exhauster (not applicable to 2800 series engines).

34  Fault in fuel injection pump.

35  Broken drive on fuel injection pump.

36  Timing of fuel injec tion pump incorrect.

37  Valve timing is incorrect.

38  Bad compression.

39  Cylinder head gasket leaks.

40  Valves are not free.

41  Wrong high-pressure pipes (not applicable to 2800 series engines).

42  Worn cylinder bores.

43  Leakage between valves and seats.

2800 Series

Continued

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User’s Handbook, TPD1516E, Issue1

This document has been printed from SPI². Not for Resale

2800 Series

44  Piston rings are not free or they are worn or broken.

45  Valve stems  and/or guides are worn.

46  Crankshaft bearings are worn or damaged.

47  Lubricating oil pump is worn.

48  Relief valve does not close.

49  Relief valve does not open.

50  Relief valve spring is broken.

51  Fault in suction pipe of lubricating oil pump.

52  Piston is damaged.

53  Piston height is incorrect.

54  Fly wheel housing or flywheel is not aligned correctly.

55  Fault in thermostat or thermostat is of an incorrect type.

56  Restriction in c oolant passages .

57  Fault in water pump.

58  Valve stem seal is damaged.

59  Restriction in sump strainer.

60  Valve spring is broken.

61  Turbocharger impeller is damaged or dirty.

62  Lubricating oil seal of turbocharger leak s.

63  Induction s ystem leaks.

64  Turbocharger impeller is damaged or dirty.

65  Drive belt for water pump is loose.

66  Induction system leaks (turbocharged engines).

67  Faulty engine management system

6

User’s Handbook, TPD1516E, Issue1

55

This document has been printed from SPI². Not for Resale

This document has been printed from SPI². Not for Resale