項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

    1   OE52318    1   OE52318    停機(jī)電磁線圈        

    2   CV14129    1   CV14129    操縱桿       

    3   UF4554 2   UF4554 鎖緊螺母         

    4   ST21283    1   ST21283    U 字         

    5   ST21293    1   ST21293    U 字銷(xiāo)       

    6   CV8488 1   0610005    CIRCLIP          

    7   ST44435    4   ST44435    固定螺釘         

    8   2134 A008  4   2134 A008  墊圈  

    項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

       ST46076    1   ST46076I   栓塞         

       ST49851    1   ST49851    墊圈         

    1   CV14573/3  1   CV14573/3  水泵         

    27  CV20206    1   CV20206    密封墊       

    28  CVK533 1   CVK533 修理裝備 - 水的泵       

    29  CVK534 1   CVK534 修理裝備 - 水的泵

    項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

    2   CV14732    1   CV14732    套        

    4   CV20055    1   CV20055    密封 -橋         

    5   CV14310    1   CV14310    計(jì)數(shù)器板         

    6   CV14574    1   CV14574    動(dòng)葉輪       

    7   OE1376 2   OE1376 滾珠瓦       

    8   CV14575    1   CV14575    橋        

    9   CV1236 1   CV1236 間隔器       

    10  CV14053    1   CV14053    填隙用木片       

    11  2721351    1   2721351    CIRCLIP          

    12  CV2235 1   CV2235 螺帽         

    13  CV2234 1   CV2234 螺帽         

    14  CV1234 1   CV1234 密封         

    15  CV1233 1   CV1233 圓盤(pán)         

    16  ST10965    1   ST10965    密封O型圈       

    16  2134 A008  5   2134 A008  墊圈         

    17  CV9217 1   CV9217 肘管         

    17  2131 A008  5   2131 A008  墊圈         

    18  ST46955    1   ST46955    螺旋         

    19  ST43502    5   ST43502    螺拴         

    20  ST43160    5   2134 A008  墊圈         

    20  CV12545    1   CV12545    管        

    21  ST43056    5   2131 A008  墊圈         

    21  OE1882 1   OE1882 夾        

    22  ST20133    1   ST20133I   栓塞         

    23  ST49891    1   ST49891    墊圈         

    24  CV1227 1   CV1227 水泵傳動(dòng)機(jī)構(gòu)        

    25  ST46076    1   ST46076I   栓塞         

    26  ST49851    1   ST49851    墊圈  

    項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

    1   CV7548 1   CV7548 水管         

    3   CV5102 1   CV5102 板        

    4   ST43507    2   ST43507    螺拴         

    5   CV1726 2   CV1726 距離塊       

    7   ST43509    2   ST43509    螺拴         

    8   2131 A008  2   2131 A008  墊圈         

    9   2134 A008  2   2134 A008  墊圈         

    10  ST91248    1   ST91248    水管         

    11  ST46412    2   ST46412    夾        

    12  CV5518 1   CV5518 水管         

    13  ST91248    1   ST91248    水管         

    14  ST46412    2   ST46412    夾        

    42  CV17246    1   CV17246    水管         

    43  CV20231    1   CV20231    密封墊 - 水的出口       

    44  ST43504    4   ST43504    螺拴         

    45  2134 A008  4   2134 A008  墊圈         

    46  2131 A008  4   2131 A008  墊圈  

項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

    1   CV14258    2   CV14258    節(jié)溫器殼         

    2   CV13582    2   CV13582    密封         

    3   CV20747    2   CV20747    節(jié)溫器       

    4   ST91232    1   ST91232    水管         

    5   ST46411    2   ST46411    夾        

    6   CV14269    1   CV14269    水管         

    7   ST43515    8   ST43515    螺拴         

    8   2134 A008  8   2134 A008  墊圈         

    9   CV14272    1   CV14272    承接器       

    10  ST91204    1   ST91204    水管         

    11  ST46408    2   ST46408    夾        

    12  CV14263    1   CV14263    水管         

    13  ST91239    1   ST91239    水管         

    14  ST46412    2   ST46412    夾        

    15  CV19492    2   CV72491    密封墊       

    16  CV20383    2   CV20383    密封墊       

    17  2314 C045  3   2314 C045  固定螺釘         

    18  2134 A008  3   2134 A008  墊圈         

    19  ST20106    2   ST20106    栓塞         

    20  ST49856    2   ST49856    墊圈         

    21  ST43502    8   ST43502    螺拴         

    22  2134 A008  8   2134 A008  墊圈         

    23  CV14273    1   CV14273    承接器       

    24  CV14261    1   CV14261    連接         

    25  ST43511    1   ST43511    螺拴         

    26  2134 A008  1   2134 A008  墊圈         

    27  ST46079    2   ST46079    栓塞         

    28  ST49891    2   ST49891    墊圈                

項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

    1   CV14877/1 Z   1   CV14877/1 Z   曲橋箱       

    11  KRP3106/010   1   KRP3106/010   曲軸瓦裝備 -U/S         

    11  KRP3106/020   1   KRP3106/020   曲軸瓦裝備 -U/S         

    11  KRP3106/030   1   KRP3106/030   曲軸瓦裝備 -U/S         

    11  KRP3106/040   1   KRP3106/040   曲軸瓦裝備 -U/S         

    11  KRP3106    1   KRP3106    曲軸瓦裝備       

    12  KRP3203/013   1   KRP3203/013   插入墊圈裝備 -O/S       

    12  KRP3203    1   KRP3203    止推片裝備       

    14  CV275  2   CV275  栓塞         

    24  CV9116 6   CV19408    噴射         

    26  2314 C045  12  2314 C045  固定螺釘         

    27  ST43160    12  2134 A008  墊圈         

    31  CV1418 1   CV1418 板        

    32  CV1419 1   CV1419 密封墊       

    33  CV12769    1   CV12769    板        

    34  CV1421 1   CV68115    密封墊       

    35  2314 C043  22  2314 C043  螺旋         

    36  ST20606    22  ST20606    墊圈         

    39  ST45779    8   ST45779    合釘         

    40  ST20704    5   ST20704    栓塞         

    41  OE7669 4   OE7669 密封O型圈       

    42  CV13080    4   CV13080    栓塞         

    43  ST43324    4   ST43324    栓塞         

    46  CV1470 4   CV1470 線橋         

    47  CV7789 45  CV7789 圖釘         

    48  CV7790 35  CV7790 圖釘         

    49  CV7788 80  CV7788 螺帽         

    50  OE46176    80  OE46176I   墊圈         

    51  CV2910 1   CV2910 栓塞         

    52  CV11756    2   CV20002    固定螺釘         

    53  ST43333    1   ST43333    栓塞         

    54  ST43330    1   ST43330    栓塞                       

    項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

    2      7      帽        

    3   CV270  1   CV270  合釘         

    4   CV278  8   CV24546    固定螺釘         

    5   ST20707    1   ST20707    栓塞         

    6   ST43706    8   ST43706    螺拴         

    7   ST43060    8   2131 A016  墊圈         

    8   ST43330    12  ST43330    栓塞         

    9   ST43326    10  ST43326    栓塞         

    10  ST33606    4   ST33606    栓塞         

    13  CV274  17  CV274  凸輪軸襯套       

    15  ST43322    20  ST43322    栓塞         

    16  ST43326    1   ST43326    栓塞         

    17  ST43657    6   ST43657    螺拴         

    18  CV9171 6   CV9171 墊圈         

    20  CV11572    1   CV11572    凸輪軸襯套       

    21  ST43328    2   ST43328    栓塞         

    22  ST20701    29  ST20701    栓塞         

    23  CV1271 12     固定螺釘         

    25  ST20702    2   ST20702    栓塞         

    28  ST43324    8   ST43324    栓塞         

    29  ST46076    1   ST46076I   栓塞         

    30  ST49851    1   ST49851    墊圈         

    37  ST20133    2   ST20133I   栓塞         

    38  ST49891    4   ST49891    墊圈

    項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

       ST20139    2   ST20139    栓塞         

       ST49860    2   ST49860    墊圈         

    1   CV5520 1      室        

    3   CV2124 8   CV2124 圖釘         

    4   2318 A208  8   2318 A208  螺帽         

    5   2134 A008  8   2134 A008  墊圈         

    6   2131 A008  8   2131 A008  墊圈         

    7   CV7210/1   2   CV7210/1   冷卻器回廊裝備          

    7   CV7210/1   2   CV7210/1   冷卻器回廊裝備          

    7   CV7210 2   CV7210/1   冷卻器回廊       

    10  CV20232    4   CV72181    密封墊       

    11  ST43502    48  ST43502    螺拴         

    12  2134 A008  48  2134 A008  墊圈         

    13  2131 A008  48  2131 A008  墊圈         

    14  CV8940 1   CV8940 室        

    項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

    1   CV13835    1   CV24559    曲軸裝備         

    項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

    2      1      曲軸         

    3   CV13458    6   CV13458    栓塞         

    4   CV1209 6   CV1209 扣環(huán)         

    5   CV13830    3   CV13830    栓塞         

    6   ST10609    6   ST10609    密封O型圈

    項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

    1   CV14098Z   4   CV17509Z   汽缸蓋裝備       

    13  OE43640    12  OE43640    栓塞         

    14  CV13202    4   CV13202    密封墊 - 汽缸蓋         

    15  ST10603    12  ST10603    密封O型圈       

    16  ST45778    8   ST45778    彈簧銷(xiāo)       

    17  CV1472 12  CV1472 固定螺釘         

    項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

    2      1      汽缸蓋       

    3   CV20814    6   CV20814    閥座氣門(mén)座圈        

    3   CV21069    1   CV21069    氣門(mén)座圈         

    4   CV20815    6   CV20815    閥座氣門(mén)座圈        

    4   CV21070    1   CV21070    氣門(mén)座圈         

    5   OE47572    6   OE47572    氣門(mén)導(dǎo)管         

    6   OE47573    6   OE47573    氣門(mén)導(dǎo)管         

    7   CV14134    3   CV14134    套筒         

    8   OE43636    6   OE43636    氣門(mén)導(dǎo)管         

    9   ST20701    1   ST20701    栓塞         

    10  ST43322    9   ST43322    栓塞         

    11  ST43309    3   ST43309    栓塞         

    12  ST43317    9   ST43317    栓塞  

    項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

    1   CV19417    2   CV19417    排出岐管         

    3   OE42321    4   OE42321    栓塞         

    4   CV19419    1   CV19419    排出岐管         

    5   CV19029    48  CV19029    螺拴         

    6   CV19418    1   CV19418    排出岐管         

    項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

       ST43563    6   ST43563    螺拴   U11497X    U11467X   

       ST46633    6   ST46633    CAPSCREW      U11498X   

    1   KRP1625    1   KRP1625    裝備         

    1   CV20738    1   KRP1625    風(fēng)扇         

    3   ST43561    6   ST43561    螺拴   U11466X      

    4   CV19909    1   CV19909    風(fēng)扇駕駛皮帶輪          

    5   2134 A010  6   2134 A010  墊圈         

    6   CV5530 1   CV5530 鍵        

    7   CV5324 1   CV5324 螺帽         

    8   CV5532 1   CV5532 墊圈         

    9   2318 A209  6   2318 A209  螺帽       U11467X

    項(xiàng)目   零配件號(hào)碼    最近的部分號(hào)碼    描述      

    1   CV9278/1 Z 1   CV9278/1 Z 殼        

    6   CV20362    1   CV20362    密封墊       

    7   CV5528 1   CV5528 橋        

    8   CV5531 1   CV5531 密封         

    9   ST49007    1   ST49007    CIRCLIP          

    10  CV5536 1   CV5536 輥瓦         

    11  CV5534 1   CV5534 距離塊       

    12  CV8963 1   CV8963 套筒         

    13  CV5137 1   CV5137 滾珠瓦       

    14  ST49007    1   ST49007    CIRCLIP          

    15  CV5533 1   CV5533 墊圈         

    16  CV5324 1   CV5324 螺帽         

    17  CV17402    1   CV17402    密封 -前面端油          

    18  CV1305 2   CV1305 合釘         

    19  CV1306 2   CV1306 密封O型圈       

    20  ST43712    5   ST43712    螺拴         

    21  ST43164    5   ST43164    墊圈         

    22  2131 A016  5   2131 A016  墊圈         

    23  ST43515    9   ST43515    螺拴         

    24  2134 A008  9   2134 A008  墊圈         

    25  2131 A008  9   2131 A008  墊圈         

    26  CV7617 1   CV7617 圖釘         

    27  2318 A222  1   2318 A222  螺帽         

    28  ST43164    2   ST43164    墊圈         

    29  2131 A016  2   2131 A016  墊圈         

Recommended oils for remainder of the world

Warranty

The engine must be operated with the approved fuel, lubricant and coolant, and maintained in accordance with

the service schedule or the warranty can become invalid.

34

This document has been printed from SPI². Not for Resale

6

Fault diagnosis

6

Continued

35

This document has been printed from SPI². Not for Resale

6

Problems and possible causes

Problem

36

This document has been printed from SPI². Not for Resale

Code list of possible causes

1  The battery capac ity is low.

34  A fault in the fuel injection pump.

35  A broken drive on the fuel injection pump.

6

2  A bad electrical connection.

3  A fault in the starter motor.

4  The wrong grade of lubricating oil.

5  The starter motor turns the engine too slowly.

6  The fuel tank is empty.

7  A fault in the stop control.

8  A restriction in a fuel pipe.

9  A fault in the fuel lift pump.

10  A dirty  element of the fuel filter.

11 A restriction in the air filter or the induction system.

12  There is air in the fuel system.

13 A fault in the fuel injectors, or the fuel injectors are

of the wrong type.

14  The cold start sy stem is not used correctly.

15  A fault in the cold start sys, tem.

16  A restriction in the vent of the fuel tank.

17  The wrong type or grade of fuel has been used.

18 A restriction in the movement of the engine speed

control.

19  A restriction in the exhaust pipe.

20  The engine temperature is too high.

21  The engine temperature is too low.

22  The tappet clearanc es are incorrect.

23  Too much oil, or oil of a wrong specification is

used in a wet type air cleaner.

24  Not enough lubricating oil in the sump.

25  A defective gauge.

26  A dirty  element of the lubricating oil filter.

27  The fan is damaged.

28  A fault in the mountings of the engine or the

flywheel housing.

29  Too much lubricating oil in the sump.

30  A restriction in the air passages or in the water

passages of the radiator.

31  A restriction in the breather.

32  There is insufficient coolant in the system.

33 A fault in the exhauster, or there is a leakage in the

vacuum pipe.

36  The timing of the fuel injection pump is incorrect.

37  The valve timing is incorrect.

38  There is bad c ompression.

39  The cylinder head gask et leaks.

40  The valves are not free.

41  Wrong high-pressure pipes.

42  The cylinder bores are worn.

43  A leakage between the valves and the seats.

44  The piston rings are not free, or they are worn or

damaged.

45  The valve stems and/or the guides are worn.

46  The crankshaft bearings are worn or damaged.

47  The lubricating oil pump is worn.

48  The relief valve does not close.

49  The relief valve does not open.

50  The spring of the relief valve is broken.

51  A fault in the s uction pipe of the lubricating oil

pump.

52  A piston is damaged.

53  The piston height is incorrect.

54  The flywheel housing, or the flywheel, is not

aligned correctly.

55  A fault in the thermostat or the thermostat is of a

wrong type.

56  A restriction in the coolant passages.

57  A fault in the water pump.

58 There is damage to the oil seals (if they are fitted)

of the valve stems.

59  A restriction in the sump strainer.

60  A valv e spring is broken.

61 The impeller of the turbocharger is damaged or is

dirty.

62  Leakage of lubricating oil from the oil seal of the

turbocharger.

63  The induction system leaks (turbocharged

engines).

64  Damaged or defective waste-gate (if fitted).

37

This document has been printed from SPI². Not for Resale

This document has been printed from SPI². Not for Resale

7

Engine preservation

Introduction

7

The recommendations indicated below are designed

to prevent damage to the engine when it is withdrawn

from service for a prolonged period. Use these

procedures after the engine is withdrawn from

service. Where necessary protect the engine against

frost damage.

Short period storage

Up to seven days:

No treatment is necessary.

Up to three months:

Each week, operate the engine until the normal

temperature of operation is reached. If the engine

cannot be operated, turn the crankshaft by hand,

in the normal direction of rotation (anti-clockwise

as seen on the flywheel), a minimum of three

revolutions.

Long period storage

If it is necessary to put an engine in storage for a

period of between three and twelve months, use this

procedure:

1  Remove the thermostat from its housing and

carefully clean. Apply a silicone grease, such as MS4,

to the valve stems of the thermostat and operate the

valves by hand to ensure that the grease enters the

glands. Fit the thermostat to its housing.

2  Operate the engine until normal temperature of

operation is reached. Stop the engine and

immediately drain the lubricating oil from the sump

and from the canisters of the oil filter (see ’Caution’ on

page 40).

3  Fill the canisters of the oil filter with PX4 corrosion

inhibitor and fit the canisters to the filter head (on

page 22).

4  Fill the sump, to the normal oil lev el, with PX4

corrosion inhibitor and, once again, run the engine

until normal temperature of operation is reached.

5  Stop the engine, disconnect the fuel supply pipe

and connect the pipe to a s upply of PX4 corrosion

inhibitor. Start the engine, while it is s till hot, and

operate the engine, with no load, for ten minutes. Stop

the engine.

6  Disconnect the supply of PX4 corrosion inhibitor

from the fuel system and seal the end of the pipe.

Drain the fuel filters (see ‘Caution’ on page 40).

Fasten a label, at a position where it will be seen, to

indicate that the fuel system has been disconnected.

7 Remove the fuel injectors and put the injectors in a

container of PX4 corrosion inhibitor.

8 Set the fuel control lever to the NO FUEL position,

remove the rocker covers and disc onnect the air inlet

pipes from the induc tion manifolds.

9  Turn the engine by use of the starter and, at the

same time, spray PX4 corrosion inhibitor into the

manifolds until an emission of vapour is seen from

each injector opening. Connect the air inlet pipes.

10  Spray 40 cc of PX4 corrosion inhibitor into each

cylinder, through the fuel injector openings. Fit the

injectors.

Caution: The engine must NOT be turned after this

operation and a label must be fitted to this effect.

11  Spray PX4 corrosion inhibitor around the valves

and around the rocker assemblies. Refit the roc ker

covers.

12  Drain the PX4 corrosion inhibitor from the engine

sump and from the oil filter canisters. Fit a NO OIL

label to the oil filler cap.

13  Drain the cooling system and fill with the

recommended coolant mixture (see page 31).

Caution: The mixture must NOT contain less than

50% inhibited ethylene glycol or propylene glycol, and

may contain up to 90% by volume.

14 Wait for 15 minutes, then drain the coolant mixture

completely. Fit a NO COOLANT label to the radiator

filler cap.

15  Disconnect the exhaust pipe at the turbocharger

outlet. Inject 2 grammes of VPI 260 powder into the

turbocharger outlet and fit a blanking plug. Do NOT

connect the exhaust pipe.

16 Disconnect the air pipes between the air filters and

the turbocharger.

17  Inject 2 grammes of VPI 260 powder into the

turbocharger.

Continued

39

This document has been printed from SPI². Not for Resale

7

18  Inject 2 grammes of VPI 260 powder into each

paper element type air filter. Other types of air

cleaners may be sprayed inside with PX4 corrosion

inhibitor or with VPI 260 powder. Fit the air pipes.

19  Spray Crodafluid PM47 onto areas of the engine

and auxiliary equipment which are not protected by

paint. Ensure that the fuel control linkage is sprayed

with Crodafluid PM47.

Warning!  Do NOT spray PM47 into the vent holes of

the alternator.

20  Cover, completely, the alternator and the starter

motor in mouldable wax wrapping, and seal with

adhesive tape.

21  Seal the air filter inlets, the crankcase breather

and all other openings with mouldable wax wrapping

and adhesive tape.

22  Remove all drive belts, apply French chalk to the

belts and put them in a sealed plastic bag. Fasten the

bag to the engine.

23  Fasten to the engine a label that indicates:

(a) That the exhaust system has been sealed.

(b) The dates when corrosion inhibitor was applied

to the engine and when it must be applied again.

If the engine is to remain in storage for more than one

year, the above procedure must be repeated at the

end of each period of twelve months.

Removal from storage

To prepare the engine for use, after it has been in

storage, refer to Section 3 - Operation instructions.

The information given applies to new engines and to

those removed from storage.

Caution: The canisters of the oil and fuel filters are

designed so that when fitted upside down, the

lubricating oil or fuel does not drain from the canister,

when the engine is stopped.

To drain a canister, hold the canister over a suitable

container, insert a small tool into one of the inlet

openings and carefully press open the rubber, non-

return seal. During this operation, do not damage the

rubber seal or the element of the filter.

40

This document has been printed from SPI². Not for Resale