項目   零配件號碼         新件號   描述  

    1   CH10860    1   CH10860    油泵         

    (1) CH10860    1   CH10860    油泵                       

    項目   零配件號碼         新件號   描述  

    2      1      泵體         

    3   CH10746    2   CH10746    襯套         

    4   CH10747    2   CH10747    合釘         

    5   CH10861    1   CH10861    端蓋         

    6   CH10862    1   CH10862    軸        

    7   CH10863    1   CH10863    驅動軸       

    8   CH10748    4   CH10748    螺拴         

    9   CH10736    1   CH10736    承件         

    10  CH10735    2   CH10735    螺拴         

    11  CH10541    2   CH10255    墊圈         

    12  CH10737    1   CH10737    彈簧         

    13  CH10738    1   CH10738    柱塞         

    項目   零配件號碼         新件號   描述  

    1   KRP1645    1   KRP1645    節(jié)溫器裝備       

    7   CH11224    1   CH11224    殼        

    8   CH10260    2   CH10260    栓塞         

    9   CH10765    1   CH10765    節(jié)溫器殼         

    10  CH10751    1   CH10751    螺拴         

    11  CH10753    1   CH10753    螺拴         

    12  CH10260    1   CH10260    栓塞         

    13  CH10751    1   CH10751    螺拴         

    14  CH10752    1   CH10752    管        

    15  CH11618    1   CH11618    蓋        

    16  CH10537    5   CH11895    螺拴         

    17  CH11619    1   CH11619    密封O型圈       

    18  CH11621    3   CH11621    密封O型圈       

    19  CH12474    3   CH12474    栓塞         

    19  CH11622    3   CH11622    栓塞         

    20  CH11621    1   CH11621    密封O型圈          

    項目   零配件號碼         新件號   描述  

    2   CH11620    2   CH11620    節(jié)溫器       

    3   CH10766    1   CH10766    密封O型圈       

    4   CH10770    1   CH10770    密封墊 - 節(jié)溫器殼       

    5   CH10056    2   CH10056    密封墊 - 節(jié)溫器殼       

    6   CH10755    2   CH10755    密封O型圈              

    項目   零配件號碼         新件號   描述  

    2      1      殼        

    3      2      端蓋         

    4      1      TUBESTACK        

    5      2      栓塞         

    項目   零配件號碼         新件號   描述  

       CH10537    2   CH11895    螺拴         

       CH10541    2   CH10255    墊圈         

       CH10579    2   CH10579    密封墊       

       CH10815    4   CH10815    螺拴         

       CH11059    1   CH11059    架        

    1   CH10769    1   CH10769    水管         

    2   CH10757    1   CH10757    密封墊       

    3   CH10263    1   CH10263    栓塞         

    4   CH10220    1   CH10220    栓塞         

    5   CH10220    1   CH10220    栓塞         

    6   CH10544    1   CH10544    密封O型圈       

    7   CH10579    1   CH10579    密封墊       

    8   CH10544    1   CH10544    密封O型圈       

    9   CH10768    1   CH10768    水管         

    10  CH10260    2   CH10260    栓塞         

    11  CH10220    1   CH10220    栓塞         

    12  CH10259    1   CH10259    栓塞         

    13  CH10751    4   CH10751    螺拴         

    14  CH10220    1   CH10220    栓塞         

    15  CH10220    1   CH10220    栓塞  

    項目   零配件號碼         新件號   描述  

       CH11139    1   CH12010    密封O型圈       

    1   CH10929    1   CH10929    濾清器       

    1   CH10929    1   CH10929    濾清器       

    4   KRP1719    1   KRP1719    濾清器組合    01/12/2011

    4   KRP1570    1   KRP1719    過濾器殼   30/11/2011              

    項目   零配件號碼         新件號   描述  

    2      1      濾清器       

    3   CH12010    1   CH12010    密封墊       

    項目   零配件號碼         新件號   描述  

    1   CH11250    1   CH11250    燃油濾清器

    項目   零配件號碼         新件號   描述  

    2      1      燃油濾清器       

    3   CH10818    1   CH10818    燃油濾清器       

    4   CH10316    2   CH10316    密封O型圈       

    5   CH10567    4   CH10567    螺拴         

    6   CH10541    4   CH10255    墊圈         

    7   CH10133    1   CH10133    密封O型圈       

    8   CH10888    1   CH10888    承接器       

    9   CH10262    1   CH10262    栓塞         

    10  CH10513    2   CH10513    放泄閥       

    11  CH10819    2   CH10819    彈簧         

    12  CH10091    2   CH10091    密封O型圈       

    13  CH10291    2   CH10291    栓塞         

    14  CH10133    1   CH10133    密封O型圈       

    15  CH10284    1   CH10284    栓塞  

    項目   零配件號碼         新件號   描述  

    1   T400222    2   T400222    密封O型圈       

    1   CH10816    2   CH10816    密封O型圈       

    2   CH10567    2   CH10567    螺拴         

    3   CH10255    2   CH10255    墊圈         

    3   CH10541    2   CH10255    墊圈         

    4   CH10814    2   CH10814    螺拴         

    5   CH10255    2   CH10255    墊圈         

    5   CH10541    2   CH10255    墊圈         

    6   CH10224    2   CH10224    密封O型圈       

    7   CH10815    4   CH10815    螺拴         

    8   CH10255    4   CH10255    墊圈         

    8   CH10541    4   CH10255    墊圈         

    9   CH10751    2   CH10751    螺拴         

    10  CH10255    2   CH10255    墊圈         

    10  CH10541    2   CH10255    墊圈                    

    項目   零配件號碼         新件號   描述  

    1   CH11648    1   CH11648    曲軸皮帶輪       

    2   CH10809    6   CH10809    螺拴         

    2   CH11649    6   CH10809    螺拴         

    3   CH11651    6   CH11651    墊圈         

    4   CH11745    1   CH11745    擋板         

    4   CH11646    1   CH11646    擋板         

    5   CH11647    1   CH11647    承接器       

    6   CH11652    12  CH11652    螺拴         

    7   CH11650    12  CH11650    墊圈         

項目   零配件號碼         新件號   描述  

    1   KRP1678    1   KRP1715    水泵裝備         

    1   KRP1644    1   KRP1715    水泵裝備         

    項目   零配件號碼         新件號   描述  

    2      1      水泵         

    13  CH11568    1   CH11568    密封O型圈        裝備         

    項目   零配件號碼         新件號   描述  

    3      1      水泵殼       

    4   CH11634    1   CH11634    過濾器       

    5   CH11545    1   CH11545    栓塞         

    6   CH10559    1   CH10559    保有板       

    7   CH11544    1   CH11544    水泵傳動機構        

    8   CH10557    1   CH10557    螺拴         

    9   CH11943    1   CH11943    動葉輪       

    10  CH11941    1   CH12791    密封墊 - 水泵       

    11  CH11942    1   CH11942    軸        

    12  CH10558    1   CH10558    輥軸承       

    項目   零配件號碼         新件號   描述  

    1   CH11087    1   CH11087    交流充電發(fā)電機          

    (1) CH11087    1   CH11087    交換交流充電發(fā)電機         

    2   CH11036    1   CH11036    交流充電發(fā)電機皮帶輪              

    項目   零配件號碼         新件號   描述  

    1   CH12876    1   CH12876    交流充電發(fā)電機          

    項目   零配件號碼         新件號   描述  

    1   CH11947    1   CH11947    渦輪增壓器       

    2   CH11471    1   CH11471    密封墊 -渦輪增壓器         

    3   CH10733    4   CH10733    螺拴         

    4   CH10734    4   CH10734    鎖緊螺母         

    項目   零配件號碼         新件號   描述  

    2      1      空氣過濾器體        

    3   SEV551F/4  1   SEV551F/4  主空氣過濾器        

    4   CH11287    1   CH11287    蓋        

    5   CV4178 1   CV4178 閥        

    6   CV10891    1   CV10891    帽           

    項目   零配件號碼         新件號   描述  

    1   CH12434    1   CH12434    燃料過濾器       

    1   CH11075    1   CH12434    燃料過濾器       

    2   CH10609    1   CH10609    螺拴         

    3   CH10255    1   CH10255    墊圈         

    3   CH10541    1   CH10255    墊圈         

    4   CH10286    1   CH10286    栓塞         

    5   CH11880    1   CH11880    密封O型圈       

    5   CH10046    1   CH10046    密封O型圈       

    6   CH10287    1   CH10287    栓塞         

    7   T406205    1   T406205    密封O型圈       

    7   CH10048    1   CH10048    密封O型圈       

    8   CH10439    1   CH10439    汽酒共騰泵       

    9   CH10008    1   CH10008    密封墊       

    10  CH10557    1   CH10557    螺拴         

    11  CH10277    1   CH10277    墊圈         

    11  CH10131    1   CH10131    密封O型圈       

    12  CH10848    1   CH10848    螺拴         

    13  CH10086    1   CH10086    墊圈         

    14  CH10836    1   CH10836    閥        

    15  T400188    1   T400188    密封O型圈       

    16  CH12017    1   CH12017    非回路閥         

    16  CH10457    1   檢查歷史   閥        

    16  CH12017    1   CH12017    非回路閥         

    20  CH10131    1   CH10131    密封O型圈       

    21  CH11410    1   CH11410    栓塞         

    22  CH11880    1   CH11880    密封O型圈       

    23  CH11411    1   CH11411    灰塵盾

    項目   零配件號碼         新件號   描述  

    1   CH10930    1   CH10930    前燃料過濾器        

    4   CH11094    1   檢查歷史   過濾器殼         

    8   CH10931    1   CH10931    燃料過濾器       

    11  CH11096    1   檢查歷史   燃料過濾器殼                      

    項目   零配件號碼         新件號   描述  

    12     1   檢查歷史   過濾器殼         

    13  CH10046    1   CH10046    密封O型圈       

    14  CH10284    1   CH10284    栓塞         

    項目   零配件號碼         新件號   描述  

    1   CV25001    1   CH12541    開關         

    項目   零配件號碼         新件號   描述  

       CV70392    1   CV70392    墊圈         

    1   CH11051    1   CH11051    水管         

    2   ST46410    2   ST46410    夾        

    2   ST46410    1   ST46410    夾        

    3   ST46410    3   ST46410    夾        

    3   ST46410    2   ST46410    夾        

    4   ST91230    1   ST91230    水管         

    5   CH11049    1   CH11049    導管         

    6   CH10979    1   CH10979    托架         

    7   CV70401    2   CV70401    固定螺釘         

    8   CV70395    2   CV70395    彈簧塾圈         

    9   CH11110    2   CH11110    搖臂座       

    10  CH11128    1   CH11128    水管         

    11  CH12541    1   CH12541    冷卻器水平開關          

    11  CV69938    1   CH12541    開關         

    12  CH11110    2   CH11110    搖臂座       

    13  CH11128    1   CH11128    水管  

    項目   零配件號碼         新件號   描述  

       CV70392    1   CV70392    墊圈         

       CV70395    2   CV70395    彈簧塾圈         

       CV70401    2   CV70401    固定螺釘         

    1   CH10979    1   CH10979    托架         

    2   CH11110    2   CH11110    搖臂座       

    3   CH11128    1   CH11128    水管         

    4   CV12198    1   CV12198    排泄栓塞         

    5   ST49891    1   ST49891    墊圈         

    6   ST46410    1   ST46410    夾        

    7   ST46411    2   ST46411    夾        

    8   ST91237    1   ST91237    水管         

    11  CH11966    1   CH11966    氣管         

    12  CH11498    1   CH11498    密封O型圈       

    13  CH11497    1   CH11497    搖臂座       

    14  CH12025    1   CH12025    承接器       

    15  525/46 M   2   525/46 M   水管夾       

    16  CH12079    1   CH12079    承接器       

    17  CH12080    1   CH12080    承接器       

    18  CH12081    1   CH12081    水管夾       

    19  CH12015    1   CH12015    水管 -冷卻器        

    20  2314 H002  5   2314 H002  螺旋         

    20  CH10979    1   CH10979    托架         

    20  CH11110    2   CH11110    搖臂座       

    20  CH11128    1   CH11128    水管         

    20  CV70395    1   CV70395    彈簧塾圈         

    20  CV70401    1   CV70401    固定螺釘         

    20  ST46410    1   ST46410    夾        

    20  ST91230    1   ST91230    水管  

    項目   零配件號碼         新件號   描述  

    1   CH11985    1   CH11985    線束         

    2   CH11981    1   CH11981    纜拉桿       

    3   CH10071    2   T410794    夾        

    4   CH10054    2   CH10054    纜拉桿       

    5   CH10794    2   CH11897    螺拴         

    6   CH10541    2   CH10255    墊圈         

    7   CH10799    2   CH10799    夾        

    8   CH10054    2   CH10054    纜拉桿       

    9   CH10797    2   CH10797    螺拴         

    10  CH10100    2   CH10100    墊圈         

    11  CH10072    1   CH10072    夾        

    12  CH10054    1   CH10054    纜拉桿       

    13  CH10537    1   CH11895    螺拴          

    14  CH10541    1   CH10255    墊圈         

    15  CH10072    2   CH10072    夾        

    16  CH10054    2   CH10054    纜拉桿       

    17  CH10794    2   CH11897    螺拴         

    18  CH10541    2   CH10255    墊圈         

    19  CH10072    1   CH10072    夾        

    20  CH10054    1   CH10054    纜拉桿       

    21  CH10796    1   CH10796    螺拴         

    22  CH10277    1   CH10277    墊圈  

    項目   零配件號碼         新件號   描述  

       CH10867    1   CH10867    間隔器       

       CH10870    1   CH10870    密封O型圈       

    1   CH12004    1   KRP1705    速度感應傳感器          

    4   CH10796    1   CH10796    螺拴         

    5   CH10277    1   CH10277    墊圈         

    6   CH10873    1   CH10873    連接器       

    7   CH10132    1   CH10132    密封O型圈       

    8   CH10133    1   CH10133    密封O型圈       

    9   CH12001    1   CH12001    肘管             

    項目   零配件號碼         新件號   描述  

    1   CH12003    1   KRP1700    速度感應傳感器          

    4   CH10796    1   CH10796    螺拴         

    5   CH10277    1   CH10277    墊圈         

    6   CH10867    1   CH10867    間隔器       

    7   CH10870    1   CH10870    密封O型圈              

    項目   零配件號碼         新件號   描述  

    2      1      油壓感應傳感器裝備         

    3   CH10132    1   CH10132    密封O型圈       

    項目   零配件號碼         新件號   描述  

    2      1      氣壓感應傳感器          

    3   T409314    1   T409314    密封O型圈       

    3   CH10132    1   CH10132    密封O型圈          

    項目   零配件號碼         新件號   描述  

    2   CH12, , 652    1   CH12652    氣壓感應傳感器          

    3   CH11880    1   CH11880    密封O型圈       

    3   CH10133    1   CH10133    密封O型圈                 

    項目   零配件號碼         新件號   描述  

    2      1      溫度感應傳感器          

    3   CH10146    1   CH10146    密封O型圈

    項目   零配件號碼         新件號   描述  

    2      1      溫度感應傳感器          

    3   T406205    1   T406205    密封O型圈       

    3   CH10230    1   CH10230    密封O型圈

    項目   零配件號碼         新件號   描述  

    1   CH10907    1   CH10907    承接器       

    2   CH10875    1   CH10875    密封O型圈       

    3   CH10228    1   CH10228    密封O型圈       

    4   T400184    2   T400184    螺拴         

    4   CH10567    2   CH10567    螺拴         

    5   CH10541    2   CH10255    墊圈         

    6   CH10285    1   CH10285    栓塞         

    6   CH10282    1   CH10282    栓塞         

    7   T409314    1   T409314    密封O型圈       

    7   CH10132    1   CH10132    密封O型圈          

Operat ion

and

Maint enance

Manual

2506-15

Industrial

Engine

MGA (Engine)

MGB (Engine)

MGD (Engine)

This document has been printed from SPI². Not for Resale

Important

Safety Information

Most accidents that involve product operation, maintenance and repair are caused by failure to

observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially

hazardous situations before an accident occurs. A person must be alert to potential hazards. This

person should also have the necessary training, skills and tools to perform these functions properly.

Improper operation, lubrication, maintenance or repair of this product can be dangerous and

could result in injury or death.

Do not operate or perform any lubrication, maintenance or repair on this product, until you have

read and understood the operation, lubrication, maintenance and repair information.

Safety precautions and warnings are provided in this manual and on the product. If these hazard

warnings are not heeded, bodily injury or death could occur to you or to other persons.

The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as

“DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.

Attention! Become Alert! Your Safety is Involved.

The message that appears under the warning explains the hazard and can be either written or

pictorially presented.

Operations that may cause product damage are identified by “NOTICE” labels on the product and in

this publication.

warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure,

work method or operating technique that is not specifically recommended by Perkins is used,

you must satisfy yourself that it is safe for you and for others. You should also ensure that the

product will not be damaged or be made unsafe by the operation, lubrication, maintenance or

repair procedures that you choose.

The information, specifications, and illustrations in this publication are on the basis of information that

was available at the time that the publication was written. The specifications, torques, pressures,

measurements, adjustments, illustrations, and other items can change at any time. These changes can

affect the service that is given to the product. Obtain the complete and most current information before

you start any job. Perkins dealers or  Perkins  distributors  have the most current information available.

When

replacement parts are

required for

this

replacement parts.

Failure to heed this warning can lead to prema-

death.

This document has been printed from SPI². Not for Resale

SEBU8313

3

Table of Contents

Table

of

Contents

Warranty Section

Warranty Information ............................................ 75

Foreword ................................................................. 4

Safety Section

Safety Messages .................................................... 5

General Hazard Information ................................... 6

Burn Prevention ...................................................... 7

Fire Prevention and Explos ion Prevention .............. 8

Crushing Prevention and Cutting Prevention ........ 10

Mounting and Dismounting ................................... 10

Before Starting Engine ........................................... 11

Engine Starting ...................................................... 11

Engine Stopping .................................................... 11

Electrical System .................................................. 12

Engine Electronics ................................................ 13

Product Information Section

General Information .............................................. 14

Model Views ......................................................... 15

Product Identification Information  ........................ 18

Operation Section

Lifting and Storage ................................................ 23

Gauges and Indicators .......................................... 24

Features and Controls .......................................... 25

Engine Diagnostics ............................................... 30

Engine Starting ..................................................... 32

Engine Operation .................................................. 34

Engine Stopping ................................................... 35

Cold Weather Operation ....................................... 36

Maintenance Section

Refill Capacities .................................................... 39

Maintenance Interval Schedule ............................ 51

Index Section

Index ..................................................................... 76

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4

Foreword

SEBU8313

Foreword

Recommended se

rvice should be performed at the

Literature Information

This manual contains safety, operation instructions,

lubrication and maintenance information. This

manual should be stored in or near the engine area

in a literature holder or literature storage area. Read,

study and keep it with the literature and engine

information.

English is the primary language for all Perkins

publications. The English used facilitates translation

and c onsistency.

Some photographs or illustrations in this manual

show details or attachments that may be different

from your engine. Guards and covers may have

been removed for illustrative purposes. Continuing

improvement and advancement of product design

may have caused changes to your engine which are

not included in this manual. Whenever a question

arises regarding your engine, or this manual, please

consult with your Perkins dealer or your Perkins

distributor for the latest available information.

Safety

This safety section lists basic safety prec autions.

In addition, this section identifies hazardous,

warning situations. Read and understand the basic

precautions listed in the safety section before

operating or performing lubrication, maintenance and

repair on this product.

Operation

Operating techniques outlined in this manual are

basic. They assist with developing the skills and

techniques required to operate the engine more

efficiently and economically. Skill and techniques

develop as the operator gains k nowledge of the

engine and its c apabilities.

The operation section is a reference for operators.

Photographs and illustrations guide the operator

through procedures of inspecting, starting, operating

and stopping the engine. This section also includes a

discussion of electronic diagnostic information.

Maintenance

The maintenance sec tion is a guide to engine care.

The illustrated, step-by-step instructions are grouped

by service hours and/or calendar time maintenance

intervals. Items in the maintenance schedule are

referenced to detailed instructions that follow.

appropriate intervals as indicated in the Maintenance

Interval Schedule. The actual operating environment

of the engine also governs the Maintenance Interval

Schedule. Therefore, under extremely s evere,

dusty, wet or freezing cold operating conditions,

more frequent lubrication and maintenance than is

specified in the Maintenance Interval Schedule may

be necessary.

The maintenance schedule items are organized for

a preventive maintenance management program. If

the preventive maintenance program is followed, a

periodic tune-up is not required. The implementation

of a preventive maintenance management program

should minimize operating costs through cost

avoidances resulting from reductions in unscheduled

downtime and failures.

Maintenance Intervals

Perform maintenance on items at multiples of

the original requirement. We recommend that the

maintenance schedules be reproduced and displayed

near the engine as a convenient reminder. We also

recommend that a maintenance record be maintained

as part of the engine’s permanent record.

Your authoriz ed Perk ins dealer or your Perkins

distributor can ass ist you in adjusting your

maintenance schedule to meet the needs of your

operating environment.

Overhaul

Major engine overhaul details are not covered in

the Operation and Maintenance Manual except

for the interval and the maintenance items in that

interval. Major repairs should only be carried out by

Perkins authorized personnel. Your Perkins dealer

or your Perkins distributor offers a variety of options

regarding overhaul programs. If you experience

a major engine failure, there are also numerous

after failure overhaul options available. Consult with

your Perkins dealer or your Perk ins distributor for

information regarding these options .

California Proposition 65 Warning

Diesel engine exhaust and some of its constituents

are known to the State of California to cause cancer,

birth defects, and other reproductive harm. Battery

posts, terminals and related accessories contain lead

and lead compounds. Wash hands after handling.

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SEBU8313

5

Safety Section

Safety Messages

Safety

Section

Safety Messages

i02581679

There may be several specific warning signs on your

engine. The exact location and a description of the

warning signs are reviewed in this section. Please

become familiar with all warning signs.

Ensure that all of the warning signs are legible. Clean

the warning signs or replace the warning signs if

the words cannot be read or if the illustrations are

not visible. Use a cloth, water, and soap to clean

the warning signs. Do not use solvents, gasoline, or

other harsh chemicals. Solvents, gasoline, or harsh

chemicals could loosen the adhesive that secures the

warning signs. The warning signs that are loosened

could drop off of the engine.

Replace any warning sign that is damaged or

missing. If a warning sign is attached to a part of the

engine that is replaced, install a new warning sign on

the replacement part. Your Perkins dealer or your

distributor can provide new warning signs.

(1) Universal Warning

Do not operate or work on this equipment unless

you have read and understand the instructions

and warnings in the Operation and Maintenance

Manuals.  Failure  to follow  the  instructions  or

heed the warnings could result in serious injury

or death.

Illustration 1

Typical example

g01154807

The Universal Warning label (1) is located on both

sides of the engine. Refer to illustration 2.

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6

Safety Section

General Hazard Information

SEBU8313

Illustration 2

Typical example

g01294688

i02328435

General Hazard Information

Illustration 4

g00702020

Illustr

ation 3

g00104545

Wear a hard hat, protective glasses, and other

protective equipment, as required.

Do not wear loose clothing or jewelry that can snag

on controls or on other parts of the engine.

Attach a “Do Not Operate” warning tag or a similar

warning tag to the start switch or to the controls

before you service the equipment or before you

repair the equipment.

Make sure that all protective guards and all covers

are secured in place on the engine.

Keep the engine free from foreign material. Remove

debris, oil, tools, and other items from the deck, from

walkways, and from steps.

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SEBU8313

7

Safety Section

Burn Prevention

Never put maint

enance fluids into glass containers.

Drain all liquids into a suitable container.

Obey all local regulations for the disposal of liquids.

Use all cleaning solutions with care.

Report all necessary repairs.

Do not allow unauthorized personnel on the

equipment.

Ensure that the power supply is disconnected before

you work on the bus bar or the glow plugs.

Perform maintenance on the engine with the

equipment in the servicing position. Refer to the

Illustration 5

g00687600

OEM information for the procedure for placing the

equipment in the servicing position.

Pressure Air and Water

Pressurized air and/or water can cause debris

and/or hot water to be blown out. This could result in

personal injury.

The direct application of pressurized air or

pressurized water to the body could result in personal

injury.

When pressurized air and/or water is used for

cleaning, wear protective clothing, protective shoes,

and eye protection. Eye protection includes goggles

or a protective face shield.

The maximum air pressure for cleaning purposes

mus t be below 205 kPa (30 psi). The maximum

water pressure for cleaning purposes must be below

275 k Pa (40 psi).

Fluid Penetration

Pressure can be trapped in the hydraulic circuit long

after the engine has been stopped. The pressure can

cause hydraulic fluid or items such as pipe plugs to

escape rapidly if the pressure is not relieved correctly.

Do not remove any hydraulic components or parts

until pressure has been relieved or personal injury

may oc cur. Do not disassemble any hydraulic

components or parts until pressure has been relieved

or personal injury may occur. Refer to the OEM

information for any procedures that are required to

relieve the hydraulic press ure.

Always use a board or cardboard when you check

for a leak. Leaking fluid that is under pressure can

penetrate body tissue. Fluid penetration can cause

serious injury and possible death. A pin hole leak can

cause severe injury. If fluid is injected into your skin,

you must get treatment immediately. Seek treatment

from a doctor that is familiar with this type of injury.

Containing Fluid Spillage

Care must be taken in order to ensure that fluids

are contained during performance of inspection,

maintenance, testing, adjusting and repair of the

engine. Make prov ision to collect the fluid with a

suitable container before any compartment is opened

or before any component is disassembled.

• Only use the tools that are suitable for collecting

fluids and equipment that is suitable for collecting

fluids.

• Only use the tools that are suitable for containing

fluids and equipment that is suitable for containing

fluids.

Obey all local regulations for the disposal of liquids.

i02334785

Burn Prevention

Do not touch any part of an operating engine.

Allow the engine to cool before any maintenance is

performed on the engine.

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8

Safety Section

Fire Prevention and Ex plosion Prevention

SEBU8313

Contact with high pressure fuel may cause fluid

penetration and burn hazards. High pressure fu-

el spray may cause a fire hazard. Failure to fol-

low these inspection, maintenance and service in-

structions may cause personal injury or death.

After the engine has stopped, you must wait for 60

seconds in order to allow the fuel pressure to be

purged from the high pressure fuel lines before any

service or repair is performed on the engine fuel lines.

Allow the pressure to be purged in the air system, in

the hydraulic system, in the lubrication system, or in

the cooling sys tem before any lines, fittings or related

items are disconnected.

Coolant

When the engine is at operating temperature, the

engine coolant is hot. The coolant is also under

Fire Prevention and

Prevention

Illustration 6

i02320721

Explosion

g00704000

pressure. The radiator and all lines to the heaters or

to the engine contain hot coolant.

Any contact with hot coolant or with steam can cause

severe burns. Allow cooling system components to

cool before the cooling system is drained.

Check the coolant level after the engine has stopped

and the engine has been allowed to cool.

Ensure that the filler cap is cool before removing the

filler cap. The filler c ap must be cool enough to touch

with a bare hand. Remove the filler cap slowly in

order to relieve pressure.

Cooling system conditioner contains alkali. Alkali can

cause personal injury. Do not allow alkali to contact

the s kin, the eyes, or the mouth.

Oils

Hot oil and hot lubricating components can cause

personal injury. Do not allow hot oil to contact the

skin. Also, do not allow hot components to contact

the skin.

Batteries

Electrolyte is an acid. Electrolyte can cause personal

injury. Do not allow electrolyte to contact the skin or

the eyes. Always wear protective glasses for servicing

batteries. Wash hands after touching the batteries

and connectors. Use of gloves is recommended.

All fuels, most lubricants, and some coolant mixtures

are flammable.

Flammable fluids that are leaking or spilled onto hot

surfaces or onto electrical components can cause

a fire. Fire may cause personal injury and property

damage.

After the emergency stop button is operated ensure

that you allow 15 minutes, before the engine covers

are removed.

Determine whether the engine will be operated in an

env ironment that allows combustible gases to be

drawn into the air inlet system. These gases could

cause the engine to overspeed. Personal injury,

property damage, or engine damage could result.

If the application involves the presence of combustible

gas es, consult your Perkins dealer and/or your

Perkins distributor for additional information about

suitable protection devices.

Remove all flammable combustible materials or

conductive materials s uch as fuel, oil, and debris from

the engine. Do not allow any flammable combustible

materials or conductive materials to accumulate on

the engine.

Store fuels and lubricants in correctly marked

containers away from unauthoriz ed persons. Store

oily rags and any flammable materials in protective

containers. Do not smoke in areas that are used for

storing flammable materials.

Do not expose the engine to any flame.

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SEBU8313

9

Safety Section

Fire Prevention and Explosion Prevention

Exhaust shield

s (if equipped) protect hot exhaust

components from oil or fuel spray in case of a line,

a tube, or a seal failure. Exhaust shields must be

installed correctly.

Do not weld on lines or tanks that contain flammable

fluids. Do not flame cut lines or tanks that contain

flammable fluid. Clean any such lines or tanks

thoroughly with a nonflammable solvent prior to

welding or flame cutting.

Wiring must be kept in good condition. All electrical

wires must be correctly routed and securely attached.

Check all electrical wires daily. Repair any wires

that are loose or frayed before you operate the

engine. Clean all electrical connections and tighten

all electrical connections.

Eliminate all wiring that is unattached or unnecessary.

Do not use any wires or cables that are smaller than

the recommended gauge. Do not bypass any fuses

and/or circuit breakers.

Arcing or sparking could cause a fire. Secure

Illustration 7

g00704059

connections, recommended wiring, and correctly

maintained battery cables will help to prevent arcing

or sparking.

Use caution when you are refueling an engine. Do

not smoke while you are refueling an engine. Do not

refuel an engine near open flames or sparks. Always

stop the engine before refueling.

Contact with high pressure fuel may cause fluid

penetration and burn hazards. High pressure fu-

el spray may cause a fire hazard. Failure to fol-

low these inspection, maintenance and service in-

structions may cause personal injury or death.

After the engine has stopped, you must wait for 60

seconds in order to allow the fuel pressure to be

purged from the high pressure fuel lines before any

serv ice or repair is performed on the engine fuel lines.

Ensure that the engine is stopped. Inspect all lines

and hoses for wear or for deterioration. The hoses

mus t be correctly routed. The lines and hoses must

have adequate support and s ecure clamps.

Oil filters and fuel filters must be correctly installed.

The filter housings mus t be tightened to the correct

torque. Refer to the Disassembly and Assembly

manual for more information.

Illustration 8

g00704135

Gases from a battery can explode. Keep any open

flames or sparks away from the top of a battery. Do

not smoke in battery charging areas.

Never check the battery charge by placing a metal

object across the terminal posts. Use a voltmeter or

a hydrometer.

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10

Safety Section

Crushing Prevention and Cutting Prevention

SEBU8313

Incorrect jump

er cable connections can cause

i01359666

an explosion that can result in injury. Refer to

the Operation Section of this manual for specific

instructions.

Crushing

Prevention

and

Do not charge a frozen battery. This may caus e an

explosion.

The batteries must be kept clean. The covers

(if equipped) must be kept on the cells. Use the

recommended cables, connections, and battery box

covers when the engine is operated.

Fire Extinguisher

Mak e sure that a fire extinguisher is available. Be

familiar with the operation of the fire extinguisher.

Inspect the fire extinguisher and service the fire

extinguisher regularly. Obey the recommendations

on the instruction plate.

Lines, Tubes and Hoses

Do not bend high pressure lines. Do not strike high

pressure lines. Do not install any lines that are

damaged.

Leaks can cause fires. Consult your Perkins dealer

or your Perkins distributor for replacement parts.

Replace the parts if any of the following conditions

are present:

• High press ure fuel line or lines are removed.

• End fittings are damaged or leaking.

• Outer coverings are chafed or cut.

• Wires are exposed.

• Outer coverings are ballooning.

• Flexible part of the hoses are kinked.

• Outer covers have embedded armoring.

• End fittings are displaced.

Make sure that all clamps , guards, and heat shields

are installed correctly. During engine operation, this

will help to prevent vibration, rubbing against other

parts, and excessive heat.

Cutting Prevention

Support the component properly when work beneath

the component is performed.

Unless other maintenance instructions are provided,

nev er attempt adjus tments while the engine is

running.

Stay clear of all rotating parts and of all moving

parts. Leave the guards in place until maintenance

is performed. After the maintenance is performed,

reinstall the guards.

Keep objects away from moving fan blades. The fan

blades will throw objects or cut objects.

When objects are struck, wear protective glasses in

order to avoid injury to the eyes.

Chips or other debris may fly off objects when objects

are struck. Before objects are struck, ensure that no

one will be injured by flying debris.

i01372247

Mounting and Dismounting

Inspect the steps, the handholds, and the work area

before mounting the engine. Keep these items clean

and keep these items in good repair.

Mount the engine and dismount the engine only at

locations that have steps and/or handholds. Do not

climb on the engine, and do not jump off the engine.

Face the engine in order to mount the engine or

dismount the engine. Maintain a three-point contact

with the steps and handholds. Use two feet and one

hand or use one foot and two hands. Do not use any

controls as handholds.

Do not stand on c omponents which cannot support

your weight. Use an adequate ladder or use a work

platform. Secure the climbing equipment so that the

equipment will not move.

Do not carry tools or supplies when you mount the

engine or when you dismount the engine. Use a hand

line to raise and lower tools or supplies.

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